Provided is a process for making cyclohexylbenzene. The process includes
the following steps: (a) contacting benzene and hydrogen in the presence
of a first catalyst under hydroalkylation conditions sufficient to form a
first effluent stream having cyclohexylbenzene, cyclohexane, methyl
cyclopentane, and unreacted benzene; (b) supplying at least part of said
first effluent stream to a first separation system to divide said first
effluent stream part into a cyclohexane/methylcyclopentane-rich stream, a
cyclohexane-rich stream, a benzene-rich stream, and a dicyclohexyl
benzene-rich stream; (c) recycling at least part of the benzene-rich
stream to the contacting step (a); (d) contacting the
cyclohexane/methylcyclopentane-rich stream with a second catalyst that
catalyzes dehydrogenation and exhibits low acidity under conditions
sufficient to convert at least a portion of the cyclohexane to benzene
and at least a portion of the methylcyclopentane to linear and/or
branched paraffins to form a second effluent stream; and (e) recycling at
least part of the second effluent stream to the contacting step (a).