According to the present invention there is provided a coal-based carbon
foam having a density of between about 0.1 g/cm.sup.3 and about 0.8
g/cm.sup.3, preferably between about 0.2 g/cm.sup.3 and about 0.6
g/cm.sup.3 and most preferably between about 0.3 g/cm.sup.3 and about 0.4
g/cm.sup.3 that is produced by the controlled heating of high volatile
bituminous coal particulate in a "mold" and under a non-oxidizing
atmosphere. The high volatile bituminous coal starting material
preferably exhibits a free swell Index of between about 3.5 and about 5.0
and most preferably between about 3.75 and about 4.5. A number of
additional highly desirable characteristics of the high volatile
bituminous coal starting material are also described. The carbon foam
product thereby produced can be machined, adhered and otherwise
fabricated to produce a wide variety of low cost, low density products,
or used in its preformed shape as a filter, beat or electrical insulator
etc. Such carbon foams, without further treatment exhibit compressive
strengths of up to about 6000 psi. Further treatment by carbonization or
graphitization yields products that can be used as electrical or heat
conductors. Methods for the production of these coal-based cellular
products are also described.