The present invention relates to high-purity niobium monoxide powder (NbO)
produced by a process of combining a mixture of higher niobium oxides and
niobium metal powder or granules; heating and reacting the compacted
mixture under controlled atmosphere to achieve temperature greater than
about 1945.degree. C., at which temperature the NbO is liquid;
solidifying the liquid NbO to form a body of material; and fragmenting
the body to form NbO particles suitable for application as capacitor
anodes. The NbO product is unusually pure in composition and
crystallography, and can be used for capacitors and for other electronic
applications. The method of production of the NbO is robust, does not
require high-purity feedstock, and can reclaim value from waste streams
associated with the processing of NbO electronic components. The method
of production also can be used to make high-purity NbO.sub.2 and mixtures
of niobium metal/niobium monoxide and niobium monoxide/niobium dioxide.
The method further is ideal for doping of the product oxides to enhance
particular characteristics of the materials. The method further allows
the production of single crystal or directionally-solidified ingots. In
contrast to the spongy, highly porous agglomerates produced by other
techniques, the present invention produces solid, non-porous ingots that
can be fragmented to fine, non-porous angular particles suitable for
electronic applications.