Embodiments of a method and a system for recovering energy, materials or
both from asphaltene-containing tailings are disclosed. The
asphaltene-containing tailings can be generated, for example, from a
process for recovering hydrocarbons from oil sand. Embodiments of the
method can include a flotation separation and a hydrophobic agglomeration
separation. Flotation can be used to separate the asphaltene-containing
tailings into an asphaltene-rich froth and an asphaltene-depleted aqueous
phase. The asphaltene-rich froth, or an asphaltene-rich slurry formed
from the asphaltene-rich froth, then can be separated into a heavy
mineral concentrate and a light tailings. Hydrophobic agglomeration can
be used to recover an asphaltene concentrate from the light tailings.
Another flotation separation can be included to remove sulfur-containing
minerals from the heavy mineral concentrate. Oxygen-containing minerals
also can be recovered from the heavy mineral concentrate. Water removed
by the various separation steps can be recycled and its heat energy
recovered.