Methods and systems of creating a photo-mask to form continuous relief
micro-structures in photo-active material. This technology uses a basic
amplitude mask or electron-beam to create a binary phase grating with
pi-phase depth on a transparent reticle coated with photo-active
material. The reticle is then used as a phase mask for the fabrication of
analog micro-elements. The mask is used in an image reduction machine
such as an optical stepper. The period and duty cycle of the phase
gratings can be varied to create the proper analog intensity for the
desired micro-profile on the photo-active material. The design, analysis,
and fabrication procedure of this invention for prisms and positive
micro-lenses has been demonstrated.