A process is disclosed for making a blend of alpha- and beta-stucco
including a slurry calcination step to produce alpha calcium sulfate
hemihydrate followed by a fluidized bed calcination step to produce beta
calcium sulfate hemihydrate. The process starts with 50-75%
gypsum-containing solids slurry, and then steam calcines the slurry in a
first reactor to form partially calcined gypsum slurry which contains
calcium sulfate dihydrate and alpha calcium sulfate hemihydrate. The
partially calcined slurry is then dewatered. Then the filter cake is fed
into a kettle to complete the calcination process by converting the
calcium sulfate dihydrate of the filter cake material into beta calcium
sulfate hemihydrate.