According to the present invention there is provided a porous coal-based
material having a density of between about 0.1 g/cm.sup.3 and about 0.6
g/cm.sup.3 that is produced by the controlled heating of small coal
particulate in a "mold" and under a non-oxidizing atmosphere. The coal
starting material preferably exhibits a free swell index of between about
3.5 and about 5.0 and most preferably between about 4.0 and about 4.5.
The porous product thereby produced can be machined, adhered and
otherwise fabricated to produce a wide variety of low cost, low density
products, or used in its preformed shape as a filter, heat or electrical
insulator etc. Such porous products, without further treatment exhibit
compressive strengths of up to about 6000 psi. Further treatment by
carbonization or graphitization yields products that can be used as
electrical or heat conductors. Methods for the production of these
coal-based cellular products are also described.