A chemical composition and method for repairing a thermal barrier coating
on a component designed for use in a hostile thermal environment, such as
turbine, combustor and augmentor components of a gas turbine engine. The
method repairs a thermal barrier coating on a component that has suffered
localized damage to the thermal barrier coating. After cleaning the
surface area of the component exposed by the localized spallation, a
paste-like mixture of a ceramic composition comprising ceramic powders
and nano-sized ceramic materials in a binder is applied to the surface
area of the component, and is optionally smoothed using mechanical means.
The composition is then allowed to dry and cure to form a dried coating
having polymeric characteristics. Upon subsequent heating, the dried
coating reacts to produce a glassy ceramic repair coating. Due to the
thixotropic properties of the coating composition upon application to a
component, the repair method can be performed in-situ while the component
remains installed in its operating environment.