Surface films, paints, or primers can be used in preparing aircraft
structural composites that may be exposed to lightning strikes. Methods
for making and using these films, paints or primers are also disclosed.
The surface film can include a thermoset resin or polymer, e.g., an epoxy
resin and/or a thermoplastic polymer, which can be cured, bonded, or
painted on the composite structure. Low-density electrically conductive
materials are disclosed, such as carbon nanofiber, copper powder, metal
coated microspheres, metal-coated carbon nanotubes, single wall carbon
nanotubes, graphite nanoplatelets and the like, that can be uniformly
dispersed throughout or on the film. Low density conductive materials can
include metal screens, optionally in combination with carbon nanofibers.