Methods in accordance with the invention involve patterning and etching
very small dimension pillars, such as in formation of a memory array in
accordance with the invention. When dimensions of pillars become very
small, the photoresist pillars used to pattern them may not have
sufficient mechanical strength to survive the photoresist exposure and
development process. Using methods according to the present invention,
these photoresist pillars are printed and developed larger than their
intended final dimension, such that they have increased mechanical
strength, then are shrunk to the desired dimension during a preliminary
etch performed before the etch of underlying material begins.