A electronic device and method for extracting heat from a heat producing
component having front and back sides, the front side is disposed across
from the back side, and the front side is attached to a substrate
including multiple holes. A thermal interface material is disposed over
the back side of the heat producing component. A heat sink including
multiple pins corresponding to the multiple holes in the substrate is
disposed over the thermal interface material such that the pins are
disposed through the holes. The thermal interface material melts and wets
to form a thermal coupling between the back side and the heat sink when
passed over pre-heaters of a wave soldering machine. Further, the pins
are soldered to form solder joints between the respective pins and the
substrate when passed over a solder wave in the wave soldering machine to
lock-in the thermal coupling formed during the preheating of the thermal
interface material to provide a low-cost thermal solution.