Etchant solutions comprising a redox buffer can be used during the release
etch step to reduce damage to the structural layers of a MEMS device that
has noble material films. A preferred redox buffer comprises a soluble
thiophosphoric acid, ester, or salt that maintains the electrochemical
potential of the etchant solution at a level that prevents oxidation of
the structural material. Therefore, the redox buffer preferentially
oxidizes in place of the structural material. The sacrificial redox
buffer thereby protects the exposed structural layers while permitting
the dissolution of sacrificial oxide layers during the release etch.