A system and process are provided for recovering and/or cleaning residual
or waste petroleum products such as sludge accumulated within a storage
tank or upon process equipment surfaces, or from inorganic materials such
as sand or clay, and the like. The system and process include a
negatively charged aqueous-based dispersion fluid, which is contacted
with the petroleum product under controlled relatively high pressure and
high shear conditions for fluidizing hydrocarbon molecules and for
preventing such molecules from adherence to process equipment surfaces,
or contaminants such as sand or clay. Additional mechanical separation as
by subjecting the mixed petroleum product and dispersion fluid slurry to
sonic vibration may also be employed. The thus-fluidized slurry of
petroleum products, dispersion fluid, and inorganic materials can be
separated by conventional techniques, as by settling and/or flotation,
for further individual processing and/or re-use.