The present invention provides a composition and a process for the
preparation of chemical activated cold setting fly ash building
construction materials. The chemical activator is an alkaline aqueous
solution of 11.2 to 13.6 in pH and 1.25 to 1.40 gm/cc in density which
contains admixtures of different concentrations of hydroxyl, sulfate,
acetate and chloride bearing chemical salts of calcium, magnesium,
sodium, potassium and aluminum in water medium. The reaction of chemical
activator solution and the mineral constituents of fly ash mix develop
binding property. The binding matrix of chemical activated fly ash mix is
mostly hydrous silica and silicate group of phases which on setting under
atmospheric condition attains strength suitable for building construction
application. Utilization of fly ash of any source by weight ranges from
80 to 99% in manufacture of building materials including heat and acid
resistance and toxic waste disposal products.