The present invention relates to a process for producing a binder-free
ZSM-5 zeolite in small crystal size. The invention is primarily used for
solving the problems in the practical application, e.g., the zeolite
powder is difficult to be recovered and easily inactivates and
aggregates, and the addition of the binder in the shaping process will
result in the reduction of effective surface areas and introduce the
diffusional limitation. Said problems are better solved in the present
invention by using diatomite or silica aerogel as the main starting
material, adding a seed crystal orienting agent, a silica sol and sodium
silicate for kneading and shaping, and then converting to integrative
ZSM-5 in small crystal size by vapor-solid phase crystallization with
organic amine and water vapor. Said process can be used in the industrial
preparation of ZSM-5 molecular sieve catalyst in small crystal size.