Provided are palladium-containing powders and a method and apparatus for
manufacturing the palladium-containing particles of high quality, of a
small size and narrow size distribution. An aerosol is generated from
liquid feed and sent to a furnace, where liquid in droplets in the
aerosol is vaporized to permit formation of the desired particles, which
are then collected in a particle collector. The aerosol generation
involves preparation of a high quality aerosol, with a narrow droplet
size distribution, with close control over droplet size and with a high
droplet loading suitable for commercial applications. Powders may have
high resistance to oxidation of palladium. Multi-phase particles are
provided including a palladium-containing metallic phase and a second
phase that is dielectric. Electronic components are provided
manufacturable using the powders.