An apparatus for depositing thin films onto a substrate is provided. The
apparatus includes a gas exchange plate that is positioned within a
reaction chamber having a platform. The gas exchange plate may be
positioned above or below the platform and comprises a first plurality of
passages and a second plurality of passages machined therein. The first
plurality of passages is in fluid communication with a first reactant
source and a purge gas source. Similarly, the second plurality of
passages is in fluid communication with a second reactant source and a
purge gas source. The first and the second plurality of passages are
fluidly connected to first and second plurality of apertures that open to
the reaction chamber. Gases are removed from the reaction space through
third plurality of apertures within the gas exchange plate that are in
fluid communication with exhaust space. Methods of atomic layer
deposition (ALD) include exhausting gas through the plane of a gas
injection system, pressure fluctuation using multiple pulse precursor and
purge steps, and use of booster inert gas flows.