A mask (stencil) having cells (openings) is disposed on a surface of a
heater stage, and is then filled (printed) with solder paste. Then a
substrate is assembled to the opposite side of the mask. Then the solder
paste is reflowed. This may be done partially inverted. Then the mask is
separated from the substrate, either before or after cooling. Solder
balls are thus formed on the substrate, which may be a semiconductor
wafer. A biased chuck urges the substrate into intimate contact with the
mask. A method for printing the mask with solder paste is described.
Methods of forming high aspect ratio solder bumps (including balls and
reflowable interconnect structures) are described.