The invention relates to method of preparing spongy soy protein and soy
oil containing flakes from full fat, enzyme active soy flakes. The
inventive method comprises preparing a hot coagulating solution, such as
a Nigari salt solution; mixing the full fat, enzyme active soy flakes
with the hot coagulating solution, at a temperature and for a time
sufficient to deactivate enzymes and other beany- or off-flavor causing
constituents, and to precipitate the soy protein in the soy flakes in
situ in and on the flakes to form spongy coagulated soy protein and soy
oil containing flakes; separating the spongy coagulated soy protein and
soy oil containing flakes from the coagulation whey solution; and,
washing the separated spongy flakes to remove residual whey solution and
any excess salt. Washing can result in white, fluffy, bland tasting
spongy flakes. The inventive spongy flakes are excellent as meat
extenders and replacers. The spongy flakes can be used, for example, in
tacos as a refried bean and meat replacement with excellent taste and
texture. The spongy nature of the flakes allows for the addition and
absorption of desired flavor and spice constituents.