A direct reduction process for producing direct reduced iron (DRI) in a
reduction reactor having a reduction zone for reducing
iron-oxides-containing particles, such as iron ore pellets, to DRI by
reaction of said iron oxides with a high temperature reducing gas, and a
cooling zone for lowering the temperature of the DRI produced in said
reduction zone, wherein a stream of cooling gas, usually natural gas, is
circulated through said cooling zone, a portion of said cooling gas is
withdrawn from the cooling zone, cooled and cleaned in a gas cooler and a
portion of the cooled gas is recycled to said reduction zone by means of
an ejector utilizing the high-pressure natural gas make-up feed as the
ejector's motive fluid. Using an ejector for recycling the cooling gas
instead of using a mechanical compressor provides significant savings in
electricity and in capital, operational and maintenance costs. A direct
reduction plant having a DRI cooling zone which uses at least one ejector
in recycling at least a portion of cooling gas to the cooling zone.