A variety of improved arrangements and processes for packaging integrated
circuits are described. More particularly, methods of encapsulating dice
in lead frame based IC packages are described that facilitate covering
some portions of the bottom surface of the lead frame while leaving other
portions of the bottom surface of the lead frame exposed. In some
embodiments, a method of encapsulating integrated circuits mounted on a
lead frame panel is described. The lead frame panel includes a plurality
of leads having associated contacts and supports. A shim having a
plurality of cavities is positioned under the lead frame such that the
cavities are adjacent to the supports and not adjacent to the contacts.
During the encapsulation process, encapsulant material flows under the
supports such that the bottom surfaces of the supports are electrically
insulated by the encapsulant while the bottom surfaces of the contacts
remain exposed.