A curable underfill encapsulant composition that is applied directly onto
semiconductor wafers before the wafers are diced into individual chips.
The composition comprises a thermally curable resin system comprising an
epoxy resin, a phenol-containing compound such as phenol or phenolic
resin, a solvent, an imidazole phosphate salt catalyst, inorganic
fillers, fluxing agents, and optionally, wetting agents. Various other
additives, such as defoaming agents, adhesion promoters, flow additives
and rheology modifiers may also be added as desired. The underfill
encapsulant is B-stageable to provide a coating on the wafer that is
smooth, non-tacky and will allow the wafer to be cleanly diced into
individual chips. A method for producing an electronic package containing
the B-stageable material may also utilize an unfilled liquid curable
fluxing material on the substrate to which the chip is to be attached.