Wet laid, nonwoven, fibrous mats suitable for making MERV 6 or higher
filters, and methods of making the nonwoven mats are disclosed. The mats
include a blend comprising a major portion of glass fibers and a minor
portion of man-made polymer fibers, such as polyester fibers, the fibers
being bound together with a cured binder having a Tg in the range of
about minus 30 to about 50 degrees C. The mats are pleated prior to
assembling the filter in conventional manner. The only fibrous mat in the
filters is wet laid fibrous nonwoven mat and the pleated filter media
needs no other means of support in the filter frame.