An intumescent coating in the form of an initially liquid coating which
cures to a solid and adheres to a substrate. The coating includes a
flexible thermosetting epoxy, such as diglycidyl ether of bisphenol-A
(DGEBA), with an aliphatic amine curing agent, expandable graphite flakes
with reagent chemicals that react upon heating and decompose into gaseous
products, and fumed silica. In the presence of heat or flame, an
intumescent layer develops at the coating surface, insulating the
substrate. The coating is found to add intumescent characteristics which
provide heat resistant and fire retardant qualities.