The sidewall portion of a cup or other container for a heated beverage or
other hot liquid comprises a relatively rigid outer wall and a relatively
flexible inner liner. The wall and liner are attached together at
respective upper and lower circumferential bands and at least an
intermediate portion of the liner between the upper and lower
circumferential bands is separable from the outer wall, to thereby form a
sealed void between the outer wall and the inner liner which extends
circumferentially along the entire comfort band and which defines a
comfort band encircling at least a middle region of the cup. In one
embodiment, a liner preform is placed on a tapered mandrel provided with
selectively heated circumferential bands for sealing the upper and lower
circumferential bands of the liner to an inner surface of the outer wall.
Preferably, the container is a stackable disposable cup with a liner
formed of a heat shrinkable material which is activated (i.e., has its
tension released) only after the cup is filled with a hot liquid.