A process by which nanostructured monolithic bodies can be produced in a
single continuous operation, as opposed to multi-stage deformation
processing. The process generally entails continuously producing a chip
having a nanostructured microstructure by engaging a solid body with a
cutting edge of a tool while the solid body and the cutting edge move
relative to each other, and simultaneously extruding the chip in the
immediate vicinity of the cutting edge, such as with a constraining
member, as the chip is separated from the solid body by the cutting edge
to continuously plastically deform the chip and produce a nanostructured
monolithic body immediately downstream of the cutting edge. The shape and
size of the chip can be simultaneously controlled by the extrusion
process so that the nanostructured monolithic body has a predetermined
geometry. The nanostructured monolithic body can be in the form of a
product suitable for immediate use, or undergo further processing to
yield a product.