A method of varying a rest position and a length of an actuation arc of a
lever in a hydraulic disc brake system. The hydraulic disc brake system
comprises a master cylinder including a cylinder having a first end and
second end and a port communicating with a hydraulic fluid reservoir
between the first and the second cylinder ends. A piston is received in
the cylinder. The piston has a seal between the cylinder and the piston
and the piston is movable within the cylinder by a lever operatively
associated therewith to selectively pressurize hydraulic fluid within the
cylinder by moving the seal between the port and the second end of the
cylinder. The hydraulic disc brake system further comprises a caliper in
fluid communication with the master cylinder. The caliper has a pair of
brake pads operatively associated with a disc received therebetween. The
caliper is actuated by movement of the lever in an actuation arc between
a rest position and an engagement point with the pads in engagement with
the disc. The length of the actuation arc is variable by movement of the
engagement point relative to the rest position along the actuation arc.
The method comprises varying a rest position of the lever while
simultaneously substantially maintaining the length of the actuation arc
as the rest position of the lever is varied and varying the length of the
actuation arc while simultaneously substantially maintaining the rest
position of the lever and limiting any movement of the piston seal to
between the port and the first end of the cylinder as the length of the
actuation arc is varied.