The present invention is directed to solving the problems associated with
the detection of surface defects on metal bars as well as the problems
associated with applying metal flat inspection systems to metal bars for
non-destructive surface defects detection. A specially designed imaging
system, which is comprised of a computing unit, line lights and high data
rate line scan cameras, is developed for the aforementioned purpose. The
target application is the metal bars (1) that have a
circumference/cross-section-area ratio equal to or smaller than 4.25 when
the cross section area is unity for the given shape, (2) whose
cross-sections are round, oval, or in the shape of a polygon, and (3) are
manufactured by mechanically cross-section reduction processes. The said
metal can be steel, stainless steel, aluminum, copper, bronze, titanium,
nickel, and so forth, and/or their alloys. The said metal bars can be at
the temperature when they are being manufactured. A removable cassette
includes various mirrors. A protection tube isolates the moving metal bar
from the line light assembly and image acquisition camera. A contaminant
reduction mechanism applies a vacuum to remove airborne contaminants.