A method of making a five-layer membrane electrode assembly is provided
which includes the steps of: providing a catalyst coated membrane web;
providing a laminating station wherein the catalyst coated membrane web
is drawn between a pair of laminating rollers which form a laminating
nip; die-cutting first and second webs of gas diffusion layer material to
make first and second gas diffusion layers; feeding first and second gas
diffusion layers into the laminating nip adjacent to the catalyst coated
membrane web; and laminating the first gas diffusion layer, catalyst
coated membrane web and second gas diffusion layer to form a laminate.