The present invention includes methods for simultaneously producing,
within a single container, two or more sections of high density carbon
foam materials of defined shape. A method used to prepare high density
carbon foam sections may involve heating a comminuted agglomerating
bituminous coal bed, that is at least partially divided into two or more
sections by the use of partitions within the coal bed, to an elevated
temperature sufficient to result in the coal particles softening and
melting together to form sections of a generally homogeneous, continuous,
open cell carbon material. The sections of homogeneous open cell carbon
material are then maintained at an elevated temperature for a period of
time sufficient to substantially reduce or essentially eliminate the
plastic properties of the bituminous coal. As desired, the resultant high
density carbon foam sections may be cooled to essentially ambient
temperatures or immediately or subsequently heated to elevated
temperatures as great as about 3200.degree. C., followed by cooling.