Optical modules and a method of precisely assembling the modules are
provided. The method includes the step of providing a set of optical
components including a plurality of beam shaping components for
converting at least one initial shape in cross section of a laser beam to
at least one desired shape in cross section and an optical mount for
supporting the set of optical components. The method further includes
holding and locating the optical mount relative to a reference axis. The
method still further includes holding the optical components in position
relative to the optical mount during the step of holding and locating
wherein the positions of the beam shaping components are initial
positions. The method includes directing a laser beam having the at least
one initial shape at the set of optical components during the step of
holding the optical components. The method further includes adjusting the
initial positions of the beam shaping components to obtain final
positions of the beam shaping components relative to the optical mount
during the step of directing until the laser beam has the at least one
desired shape.