To produce metallic iron from iron ore, a composition comprising a mass of
material formed from a mixture of iron ore particles and particles of a
reductant that is either a biomass material in particulate form or a
plastic resinous material in particulate form is used. The reductant can
also be a mixture of biomass material and resin in any proportions. The
mass of material comprises at least one body having a shape adapted for
smelting such as pellets, briquettes, pieces or lumps. The pellets have
sufficient cohesion to maintain the shape into which they have been
formed. The invention also provides a new method for smelting iron from
its ore which comprises subdividing the ore into particles of a selected
size, mixing the subdivided ore particles with particles of a biomass
material or particles of a plastic resinous material or with mixtures
thereof, forming a mass of the mixture into at least one body with a
shape that is suited for smelting in a furnace and placing the body in a
furnace and exposing it to sufficient heat to bring the iron therein to
smelting temperature within the furnace to thereby produce metallic iron
directly from the ore.