In a method and system for testing the integrity of pressure vessels, or
welds on flanges or the like, at elevated temperatures, a pressurized
mixture of a gaseous environmentally safe composition is formed within an
indicator chamber in a housing receiving a pressurized gas and containing
a surface in the chamber upon which is placed an indicator composition
including a marker component, whereby the marker component is carried by
the carrier gas from within the chamber and through a conduit to the
pressure vessel or weld area. The carrier gas and the indicator or marker
component are injected in an area between the inner and outer weld of a
terminal flange welded to a tubular pipe section or casing. The
pressurized composition includes a marker component or sub-composition
which is detected by a detection apparatus which scans the pressure
vessel area to be tested, or weld area. The pressure of the gas may also
be monitored to observe losses in pressure indicative of flaws in the
pressure vessel area or welds. The integrity of the pressure vessel or
welds is tested at elevated temperature permitting remedial repairs to be
made without reheating the work area of the pressure vessel or on a
tubular pipe or casing.