Disclosed are composite materials that can exhibit low transmission energy
loss and can also be temperature resistant. The composites include
reinforcement fibers held in a polymeric matrix. The polymeric matrix can
include an amorphous polymer component. Also disclosed are methods of
forming the composites. Methods can include forming amorphous
thermoplastic polymer fibers, forming a fabric from the fibers, combining
the fabric with reinforcement fibers, and molding the structure thus
formed under heat and pressure such that the amorphous thermoplastic
polymer flows and forms a polymeric matrix incorporating the
reinforcement fibers. The composites can be molded from multi-layer
structures that can include layers of differing materials, for instance
layers formed of polyaramids, fiberglass, or carbon fiber wovens or
nonwovens. The composites can advantageously be utilized in low loss
dielectric applications, such as in forming circuit board substrates,
radomes, antennas, and the like.