An alternate polymer extrusion method and system reduces "drool" effects
that detract from precise control over the content of two or more
materials in an extrudate along its length. In the system, two or more
extruders direct melt to two or more gear pumps. Control of the speed of
the gear pumps controls the amount of each material emergent from the
pumps, proceeding to a convergence in the paths from the pumps and thence
to a die. Melt in each path between each pump and the convergence tends
to expand and drool into the convergence as its associated pump is slowed
and stopped. To prevent this, in the die, a constriction in each path
just upstream of the convergence greatly reduces drool past that point by
requiring a much greater pressure to force the melt past the
constriction. The increased pressure required increases compression and
expansion of the melt between the pump and the construction as a pump
starts or increases in speed, on one hand, and stop or decreases in
speed, on the other hand. Compensatory pump speed changes are made to
counter this effect.