A device, method, and system for producing a condensation aerosol are
disclosed. The device includes a chamber having an upstream opening and a
downstream opening which allow gas to flow through the chamber, and a
heat-conductive substrate located at a position between the upstream and
downstream openings. Formed on the substrate is a drug composition film
containing a therapeutically effective dose of a drug when the drug is
administered in aerosol form. A heat source in the device is operable to
supply heat to the substrate to produce a substrate temperature greater
than 300.degree. C., and to substantially volatilize the drug composition
film from the substrate in a period of 2 seconds or less. The device
produces an aerosol containing less than about 10% by weight drug
composition degradation products and at least 50% of the drug composition
of said film.