A method for processing a high-lactose aqueous fluid (HLAF), such as
permeate from ultrafiltration of whey fluid, is provided. The process
includes introducing a highly concentrated high-lactose aqueous fluid
into a cooling, concentrating, crystallizing apparatus in which the
highly concentrated high-lactose aqueous fluid is exposed to mixing and
to movement of a gaseous fluid at a temperature, moisture content and air
speed effective to create a cooling, concentrating, crystallizing cascade
to generate a partially crystallized high-lactose aqueous fluid and
spraying the partially crystallized high-lactose aqueous fluid into an
enclosed drying chamber containing hot air to form a high-solids
crystalline product rich in crystalline alpha-lactose monohydrate
crystals.