A flip chip interconnect has a tapering interconnect structure, and the
area of contact of the interconnect structure with the site on the
substrate metallization is less than the area of contact of the
interconnect structure with the die pad. A solder mask has an opening
over the interconnect site, and the solder mask makes contact with the
interconnect structure, or is in close proximity to the interconnect
structure, at the margin of the opening. The flip chip interconnect is
provided with an underfill. During the underfill process, the contact (or
near proximity) of the solder mask with the interconnect structure
interferes with flow of the underfill material toward the substrate
adjacent the site, resulting in formation of a void left unfilled by the
underfill, adjacent the contact of the interconnect structure with the
site on the substrate metallization. The void can help provide relief
from strain induced by changes in temperature of the system.