A system and method for hydrogen (H) exfoliation are provided for
attaching silicon-on-insulator (SOI) fabricated circuits to carrier
substrates. The method comprises: providing a SOI substrate, including a
silicon (Si) active layer and buried oxide (BOX) layer overlying a Si
substrate; forming a circuit in the Si active layer; forming a blocking
mask over selected circuit areas; implanting H in the Si substrate;
annealing; removing the blocking mask; in response to the H implanting,
forming a cleaving plane in the Si substrate; bonding the circuit the top
oxide layer to the carrier substrate; and, cleaving the Si substrate.
More specifically, the cleaving plane is formed along a horizontal peak
concentration (Rp) H layer in the Si substrate and along the buried oxide
layer interface.