Disclosed are a nano-composite composition and a method of making such a
composite that is composed of a matrix material and dispersed
reinforcement nano-scaled graphene plates (NGPs) that are substantially
aligned along at least one specified direction or axis. The method
comprises: (a) providing a mixture of nano-scaled graphene plates (NGPs)
and a matrix material in a fluent state; (b) extruding the mixture to
form a filament wherein NGPs are aligned along a filament axis; (c)
aligning a plurality of segments of the filament in a first direction, or
moving the filament back and forth along a first direction and its
opposite direction, to form a NGP-matrix filament preform; and (d)
consolidating the preform to form the nanocomposite material. Also
disclosed is a method of making a nano-composite fiber.