First and second elongated flexible insulated substrates have patterns of
resistive liquid level sensor sections along the substrate lengths, each
pattern comprising printable resistive ink of the same resistivity
(ohms-squared), wherein the patterns can be simultaneously printed upon
each substrate to save manufacturing costs. The substrates can be
separated by an elongated spacer that couples longitudinal edges of the
facing substrates together with an appropriate adhesive. Alternatively,
the facing substrates can be folded along a central fold line to form a
first longitudinal edge and adhesively joined along a second longitudinal
edge opposite the first longitudinal edge. The flexibility of the
substrates enables the low manufacturing cost liquid level sensors to be
positioned in for example in a highly irregularly shaped vehicle fuel
tank. Also, sections of varying lengths to be cut from the rolls on
demand by users to form customized lengths of liquid level sensors for
numerous applications.