The present invention provides for an improved device for molding keyhole
sipes larger in size, i.e. sipes having a wider passage, than currently
being formed in treads that will avoid damaging the tread during
formation and removal thereof from a mold. The device includes an
elongated deformable body member having a blade extending in a direction
away therefrom and substantially along the length thereof. The body
member also includes a stiffening member securely fixed in position
therein that extends substantially the length thereof. The stiffening
member provides a desired rigidity to the deformable body member, thereby
limiting flexion along its length under the stress of a rubber
formulation when the mold is closed during the molding process. Also, the
deformable body member provides low stress on the tread when a slit of
the keyhole sipe is pulled around the body member during removal of the
tread from a mold.