Stable dispersions of phenolic resins, particularly
bisphenol-A/formaldehyde resins, for use in e.g., baking enamels,
coatings, adhesives, binders, etc., are disclosed. The dispersions have
low levels (e.g., <0.1% by weight) of free aldehyde, thereby reducing
environmental harms associated with aldehyde emissions. Low free aldehyde
levels are achieved using melamine as an aldehyde scavenger during
preparation. It has now been discovered that melamine, in contrast to
other scavengers of aldehydes, does not adversely affect dispersion
stability, interfere with later processing operations, or negatively
impact the final resin product quality (e.g., after curing).