A dual interface separable insulated connector comprising a faraday cage
molded over a bus bar for use in an electric power system and a method of
manufacturing the same are provided. The faraday cage can be disposed
within a semi-conductive shell. The configuration of the separable
insulated connector can provide for easier bonding between the faraday
cage and insulating material. Additionally, the configuration can
eliminate or reduce the need to coat the bus bar with an adhesive agent
and to smooth the metal bus bar to remove burrs, other irregularities,
and sharp corners from the bar. Manufacturing the dual interface
separable insulated connector can include molding a semi-conductive
rubber faraday cage over a conductive bus bar, inserting the faraday cage
into a shell, and injecting insulating material between the faraday cage
and shell.