Active decompression to prevent melt drool from a mold (12, 14) or runner
system (20) is achieved through the selective coupling and de-coupling of
an injection piston (34) to a plunger (38). Following successive
injection (FIG. 5a) and hold phases (FIG. 5b) of an injection molding
process (FIG. 5), the runner and channel system is partially
de-compressed (FIG. 5c) by drawing back together, over a short distance,
the plunger (38) and the injection pressure (34) as one unit. The
injection piston is then mechanically de-coupled from the plunger (FIG.
5e), with the injection piston (34) withdrawn to essentially its final
shot position, but minus a customary packing distance (.delta.). Plastic
melt (100), extruded into a shooting pot (28) positioned in front of the
plunger (38), is permitted to push the plunger backwards, but now with
minimal work expenditure. When the plunger again contacts (FIG. 5f) the
injection piston (34), melt pressure now causes both units to be moved
back to reach a final shot size volume. Finally, the injection piston
(34) drives the plunger (38) forward to eject melt accumulated within the
shooting pot (28).