A method of forming a low-defect, substantially relaxed SiGe-on-insulator
substrate material is provided. The method includes first forming a
Ge-containing layer on a surface of a first single crystal Si layer which
is present atop a barrier layer that is resistant to Ge diffusion. A
heating step is then performed at a temperature that approaches the
melting point of the final SiGe alloy and retards the formation of
stacking fault defects while retaining Ge. The heating step permits
interdiffusion of Ge throughout the first single crystal Si layer and the
Ge-containing layer thereby forming a substantially relaxed, single
crystal SiGe layer atop the barrier layer. Moreover, because the heating
step is carried out at a temperature that approaches the melting point of
the final SiGe alloy, defects that persist in the single crystal SiGe
layer as a result of relaxation are efficiently annihilated therefrom. In
one embodiment, the heating step includes an oxidation process that is
performed at a temperature from about 1230.degree. to about 1320.degree.
C. for a time period of less than about 2 hours. This embodiment provides
SGOI substrate that have minimal surface pitting and reduced
crosshatching.