The present invention generally provides methods and apparatuses that are
adapted to form a high quality dielectric gate layer on a substrate.
Embodiments contemplate a method wherein a metal plasma treatment process
is used in lieu of a standard nitridization process to form a high
dielectric constant layer on a substrate. Embodiments further contemplate
an apparatus adapted to "implant" metal ions of relatively low energy in
order to reduce ion bombardment damage to the gate dielectric layer, such
as a silicon dioxide layer and to avoid incorporation of the metal atoms
into the underlying silicon. In general, the process includes the steps
of forming a high-k dielectric and then terminating the surface of the
deposited high-k material to form a good interface between the gate
electrode and the high-k dielectric material. Embodiments of the
invention also provide a cluster tool that is adapted to form a high-k
dielectric material, terminate the surface of the high-k dielectric
material, perform any desirable post treatment steps, and form the
polysilicon and/or metal gate layers.