A formable fiber-reinforced composite having an inner core of
fiber-reinforced composite surrounded by a sheath of fiber-reinforced
composite material. The inner core of fiber-reinforced composite has a
plurality of longitudinally extending fibers disposed in a resin matrix
material and formed in the shape of a rod. The sheath has woven or
braided fibers impregnated with a resin matrix material in the form of a
sleeve. A method of manufacturing the formable fiber-reinforced composite
material is provided. The longitudinally extending fibers in resin matrix
material is cured to provide a solid rod. A sheath is placed around the
rod. The rod with sheath is treated (e.g., heat, chemical solution, or
both) to remove the resin matrix material. Thereafter, the rod and sheath
are impregnated with a resin matrix material. The resin is left uncured
or partially cured to provide a formable fiber-reinforced composite
material. The formable material may be flattened.