Frangible projectiles for firearms and processes for making such
projectiles are disclosed. The projectiles include a sintered, compacted
mixture of powdered iron particles with other particles, including
powdered copper particles and optionally powdered tin particles. The
disclosed projectiles produce a similar feel and mimic the ballistic
properties of lead projectiles of similar size and caliber, yet readily
break-up upon impact with a hard surface in order to minimize ricochet or
splatter. The disclosed projectiles and processes for making the
projectiles meet the need for inexpensive, lead-free frangible
projectiles.