A modified sol-gel method to create metal-rich siliceous material, such as
colloidal silica or aluminosilicate particles is disclosed. Initially,
the metal salt of choice is added to a silicic acid solution or a silicic
acid solution containing aluminum salt. The aluminum is added to vary the
metal-support interaction as it forms Al--O--Si linkages within the
silica matrix. Besides aluminum, other metals can be added that form
M--O--Si (M=Ti, B, etc.) linkages, which do not become reduced when
treated with a reducing agent. Once the metal, silicic acid and/or
aluminum salt is generated, it is subjected to colloidal growth by
addition to a basic heel. Upon colloidal synthesis, the metal salt
containing colloidal particle is left as is to maximize colloidal
stability or is reduced with hydrazine to produce the zero valence
metal-containing colloidal particle. Keeping a particle colloidal before
use may be an effective method of forming a catalyst material as it can
be easily spray-dried or mixed with other materials for extruded catalyst
particles.